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Fractional Distillation Calculator

Fractional Distillation Calculator

Separation Difficulty Estimator
SEPARATION REQUIREMENT
8minimum theoretical plates

Moderate separation — a few theoretical plates needed — relative volatility α = 2.19.

Minimum Plates vs Boiling-Point Gap

Highlighted bar is the current boiling-point gap — narrow gaps need far more plates.

Result Breakdown

QuantityValue
Boiling-Point Gap (ΔT)22.0 °C
Relative Volatility (α)2.19
Minimum Theoretical Plates8
Practical Column (≈1.75× min)14 plates
Common Mixtures
Methanol (65°) / Watereasy, α ≈ 3.7
Ethanol (78°) / Watermoderate, α ≈ 2.2
Acetone (56°) / Watereasy, α ≈ 4.8
Octane (126°) / Heptane (98°)moderate, α ≈ 2.7
Toluene (111°) / Benzene (80°)hard, α ≈ 2.3
Air (N₂ 77K) / O₂ 90Kmoderate, cryogenic

About the Fractional Distillation Calculator

Fractional distillation separates a liquid mixture by exploiting differences in boiling point. Vapor rising through a column condenses and re-evaporates at each plate, each cycle enriching the vapor in the more volatile component. The relative volatility α quantifies how easily two components separate — it grows exponentially with the boiling-point gap, which is why a 22 °C difference (ethanol/water, α ≈ 2.2) needs a tall column while a 44 °C difference separates easily.

The Fenske equation

For a target distillate purity of 95% and bottoms of 5%, the minimum number of theoretical plates is N_min = ln(361) / ln(α) ≈ 5.89 / ln(α). Real columns run at 1.5–2× the minimum because each plate only achieves a fraction of ideal equilibrium. This calculator applies that standard shortcut to give a quick feasibility read on any two-component mixture from just its boiling points.

Frequently Asked Questions

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